Case 01 / European food & aviation supply

Small format.
High-volume engineering.

A European food and aviation supply client needed a one-time-use seasoning can with nested parts, demanding ESG requirements and enough capacity for millions of units each year.

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5-year partnership5M average annual units12M annual line capacity60% automated

01 / The constraint

What made the project difficult.

The can is split in two and includes an inner plug, divider and perforated components. Its small size made every assembly step harder, while each part still had to nest reliably with the others.

02 / The response

What the team changed.

The team stayed with the concept for two years, improving the structure and process together. Dedicated equipment brought the line to approximately 60% automation and improved both capacity and consistency.

03 / The outcome

Evidence that the solution moved beyond sampling.

01Five-year continuing partnership
02Average annual demand around 5 million units
03Dedicated line capacity around 12 million units annually
04Reported 95% good-product rate
05All orders reported delivered on time

04 / What the project taught us

Dedicated equipment becomes valuable when the structure is highly specific, demand is substantial and the relationship is likely to continue.

Layer 03 / VerificationOpen the project evidence framework.For buyers who want to examine development history, process imagery and verified proof.

Evidence to add

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ReservedDevelopment timeline

Concept, sample iterations, sign-off and production milestones.

ReservedProcess photography

Structure details, production steps and approved finished pack.

ReservedVerified evidence

Order, delivery, quality or testing proof appropriate for public use.

Have a project in mind?

Start with what you know.

Share the product, packaging role, likely volume and timing. The rest can be developed together.

Small format.High-volume engineering.